China 1.5ms 1625 Automatic Knife Vehicle Rubber PVC Coil Car Floor Mats Manufacturing Machine CNC Car Mats Cutting Machines aluminum gear rack

Applicable Industries: Manufacturing Plant, Retail, Car Mat Making Factory
Showroom Location: None
Video outgoing-inspection: Provided
Machinery Test Report: Provided
Marketing Type: Hot Selling Product 2571
Warranty of core components: 1 Year
Core Components: Bearing, Gearbox, Motor, Gear, Pump
Condition: New
Application: CNC Car Mats Cutting
Automatic Grade: Automatic
Production Capacity: 300-500 sets/day
Voltage: Customized
Power: 11KW
Dimension(L*W*H): 3.5×2.3×1.5m/s
Weight: 1200 KG
Features: high speed, accurate, clean & smooth cutting edge
Warranty: 1 Year
Product name: Car Floor Mats Manufacturing Machine CNC Cutting Car Mats Machines
Function: Cutting, punching, drawing, nesting
Tolerance: 0.1mm
Cutting speed: 0-1500mm/s
Cutting thickness: 0.1-25.0mm(depend on material)
Format supported: DXL, PLT
Drive System: Servo motor, linear guide rail, rack and pinion
Material Fixed Mode: Vacuum adsorption
After-sales Service Provided: Field installation, commissioning and training
Customization: Machine size, color, function, power supply, etc.
Packaging Details: 1.5m/s 1625 Automatic Knife Vehicle Rubber PVC Coil Car Floor Mats Manufacturing Machine CNC Car Mats Cutting Machines 1. standard wooden case2. special requests
Port: HangZhou

ZHUOXING cnc car mat cutting machine is a CNC automatic high speed car foot mat cutting machine.All kinds of car mat materials, Chinese 40HP50HP60HP70HP 4WD FarmMiniAgricultural Tractor in Good Condition Tractors for Agriculture Used like PVC coil, rubber, fabric, etc.The machine equipped with feeding table, the machine can cut without stop, small machine can cut long pattern, like the machine’s length is only 2.5m, but it can cut a 8m length pattern. The cutting speed can reach 1.2-1.5m/s, meanwhile the tolerance has been controlled below 0.1mm. It can save labor and improve precision and efficiency when compared with manual cutting, the cutting edge is clean and smooth and no smoke or smell pollution when compared with laser cutting. Specification

1.5m/s 1625 Automatic Knife Vehicle Rubber PVC Coil Car Floor Mats Manufacturing Machine CNC Car Mats Cutting Machines
ModelZX-1625VAZX-2525VAZX-2045VACustomize
Working Area1600*2500mm2500*2500mm2000*4500mm
Cutting Thickness0.1-25.0mm according to materials
FunctionCutting, feeding
Applied MaterialsPVC coil, Fabric, Leather, EVA, Rubber, Felt, other carpet materials
Supported File FormatDXF, PLT, AI
Power SupplyCustomized according to local power supply
Rated Power11KW20KW20KW
Applications Machine Brief Packing & Coupling Manufacturer F90 tyre coupling highly flexible shaft connection rubber element easy dismantle Factory Price Delivery Company Profile HangZhou CZPT intelligent technology CO.,LTD.HangZhou CZPT Intelligent Technology Co., LTD., was founded in 2012, is a global non-metal industry intelligent cutting integrated solution provider, based on scientific and technological innovation, to provide intelligent cutting solutions and services worldwide. With domestic advanced equipment production base and technology research and development center. CZPT has always been committed to technological innovation, based on the independent research and development of intelligent cutting operating system, with enterprise intelligent overall solution as the carrier, to provide professional products and technical services for more than 10 industries such as clothing, automotive interior, advertising, packaging, home furnishing, shoes and bags, composite materials. Enable enterprises to transform and upgrade, and promote users to create greater value.Zhuoxing adheres to the core values of “customer first, people-oriented” and sincerely serves every user. The company is equipped with a strong operation and maintenance service team, factory wholesale oem custom abs pvc injectionextrusion plastic molding part abs ldpe products service 7*24 hours free customer service hotline, to provide customers with technical consultation, operation guidance and after-sales service.At present, CZPT products have covered Asia, Europe, Africa and other countries and regions, helping users in various industries to create a new chapter of intelligent cutting. Zhuoxing technology will adhere to the “quality service as the purpose, customer demand oriented” business philosophy, so that the global industry users can enjoy the quality products and services from CZPT Technology. FAQ Q: 1. How can I choose a suitable cutting machine?A: Please provide us some info, then we can recommend you the suitable machine:1)What materials are going to cut?2)What’s the largest size of original materials?3)What’s the thickness of materials?Q: 2. Can you design a machine for me depending on my requirements? A: Of course, we will discuss details with you and give you our professional suggestion for the machine ensure the machine could match all your requests with best cost performance. Q: 3. What should I do if the machine has any problem in future? A: We supply online technical support and door to door service. Anything confuse you, just contact us.Q: 4. What’s the warranty policy? A:Standard warranty is 12 months CZPT delivery. Main parts are free of charge(except consumable parts) when problems happened because of quality problem during this period.Problems caused by wrong operate will also well-solved.Q: 5. Can I still get support after warranty?A: Of course, CZPT offers life-time technology support, you can always counting on CZPT service. Q: 6. This is the first time I buy machine from China, what can you do for me?A: CZPT supply DDU service for the new buyers. This service means CZPT will deliver machine directly to your factory. More Applications

Gear

How to Design a Forging Spur Gear

Before you start designing your own spur gear, you need to understand its main components. Among them are Forging, Keyway, Spline, Set screw and other types. Understanding the differences between these types of spur gears is essential for making an informed decision. To learn more, keep reading. Also, don’t hesitate to contact me for assistance! Listed below are some helpful tips and tricks to design a spur gear. Hopefully, they will help you design the spur gear of your dreams.

Forging spur gears

Forging spur gears is one of the most important processes of automotive transmission components. The manufacturing process is complex and involves several steps, such as blank spheroidizing, hot forging, annealing, phosphating, and saponification. The material used for spur gears is typically 20CrMnTi. The process is completed by applying a continuous through extrusion forming method with dies designed for the sizing band length L and Splitting angle thickness T.
The process of forging spur gears can also use polyacetal (POM), a strong plastic commonly used for the manufacture of gears. This material is easy to mold and shape, and after hardening, it is extremely stiff and abrasion resistant. A number of metals and alloys are used for spur gears, including forged steel, stainless steel, and aluminum. Listed below are the different types of materials used in gear manufacturing and their advantages and disadvantages.
A spur gear’s tooth size is measured in modules, or m. Each number represents the number of teeth in the gear. As the number of teeth increases, so does its size. In general, the higher the number of teeth, the larger the module is. A high module gear has a large pressure angle. It’s also important to remember that spur gears must have the same module as the gears they are used to drive.

Set screw spur gears

A modern industry cannot function without set screw spur gears. These gears are highly efficient and are widely used in a variety of applications. Their design involves the calculation of speed and torque, which are both critical factors. The MEP model, for instance, considers the changing rigidity of a tooth pair along its path. The results are used to determine the type of spur gear required. Listed below are some tips for choosing a spur gear:
Type A. This type of gear does not have a hub. The gear itself is flat with a small hole in the middle. Set screw gears are most commonly used for lightweight applications without loads. The metal thickness can range from 0.25 mm to 3 mm. Set screw gears are also used for large machines that need to be strong and durable. This article provides an introduction to the different types of spur gears and how they differ from one another.
Pin Hub. Pin hub spur gears use a set screw to secure the pin. These gears are often connected to a shaft by dowel, spring, or roll pins. The pin is drilled to the precise diameter to fit inside the gear, so that it does not come loose. Pin hub spur gears have high tolerances, as the hole is not large enough to completely grip the shaft. This type of gear is generally the most expensive of the three.
Gear

Keyway spur gears

In today’s modern industry, spur gear transmissions are widely used to transfer power. These types of transmissions provide excellent efficiency but can be susceptible to power losses. These losses must be estimated during the design process. A key component of this analysis is the calculation of the contact area (2b) of the gear pair. However, this value is not necessarily applicable to every spur gear. Here are some examples of how to calculate this area. (See Figure 2)
Spur gears are characterized by having teeth parallel to the shafts and axis, and a pitch line velocity of up to 25 m/s is considered high. In addition, they are more efficient than helical gears of the same size. Unlike helical gears, spur gears are generally considered positive gears. They are often used for applications in which noise control is not an issue. The symmetry of the spur gear makes them especially suitable for applications where a constant speed is required.
Besides using a helical spur gear for the transmission, the gear can also have a standard tooth shape. Unlike helical gears, spur gears with an involute tooth form have thick roots, which prevents wear from the teeth. These gears are easily made with conventional production tools. The involute shape is an ideal choice for small-scale production and is one of the most popular types of spur gears.

Spline spur gears

When considering the types of spur gears that are used, it’s important to note the differences between the two. A spur gear, also called an involute gear, generates torque and regulates speed. It’s most common in car engines, but is also used in everyday appliances. However, one of the most significant drawbacks of spur gears is their noise. Because spur gears mesh only one tooth at a time, they create a high amount of stress and noise, making them unsuitable for everyday use.
The contact stress distribution chart represents the flank area of each gear tooth and the distance in both the axial and profile direction. A high contact area is located toward the center of the gear, which is caused by the micro-geometry of the gear. A positive l value indicates that there is no misalignment of the spline teeth on the interface with the helix hand. The opposite is true for negative l values.
Using an upper bound technique, Abdul and Dean studied the forging of spur gear forms. They assumed that the tooth profile would be a straight line. They also examined the non-dimensional forging pressure of a spline. Spline spur gears are commonly used in motors, gearboxes, and drills. The strength of spur gears and splines is primarily dependent on their radii and tooth diameter.
SUS303 and SUS304 stainless steel spur gears

Stainless steel spur gears are manufactured using different techniques, which depend on the material and the application. The most common process used in manufacturing them is cutting. Other processes involve rolling, casting, and forging. In addition, plastic spur gears are produced by injection molding, depending on the quantity of production required. SUS303 and SUS304 stainless steel spur gears can be made using a variety of materials, including structural carbon steel S45C, gray cast iron FC200, nonferrous metal C3604, engineering plastic MC901, and stainless steel.
The differences between 304 and 303 stainless steel spur gears lie in their composition. The two types of stainless steel share a common design, but have varying chemical compositions. China and Japan use the letters SUS304 and SUS303, which refer to their varying degrees of composition. As with most types of stainless steel, the two different grades are made to be used in industrial applications, such as planetary gears and spur gears.
Gear

Stainless steel spur gears

There are several things to look for in a stainless steel spur gear, including the diametral pitch, the number of teeth per unit diameter, and the angular velocity of the teeth. All of these aspects are critical to the performance of a spur gear, and the proper dimensional measurements are essential to the design and functionality of a spur gear. Those in the industry should be familiar with the terms used to describe spur gear parts, both to ensure clarity in production and in purchase orders.
A spur gear is a type of precision cylindrical gear with parallel teeth arranged in a rim. It is used in various applications, such as outboard motors, winches, construction equipment, lawn and garden equipment, turbine drives, pumps, centrifuges, and a variety of other machines. A spur gear is typically made from stainless steel and has a high level of durability. It is the most commonly used type of gear.
Stainless steel spur gears can come in many different shapes and sizes. Stainless steel spur gears are generally made of SUS304 or SUS303 stainless steel, which are used for their higher machinability. These gears are then heat-treated with nitriding or tooth surface induction. Unlike conventional gears, which need tooth grinding after heat-treating, stainless steel spur gears have a low wear rate and high machinability.

China 1.5ms 1625 Automatic Knife Vehicle Rubber PVC Coil Car Floor Mats Manufacturing Machine CNC Car Mats Cutting Machines   aluminum gear rackChina 1.5ms 1625 Automatic Knife Vehicle Rubber PVC Coil Car Floor Mats Manufacturing Machine CNC Car Mats Cutting Machines   aluminum gear rack
editor by Cx2023-07-07