China Standard Custom Medical Equipment High Precision Rack and Pinion for CNC Parts spiral bevel gear

Product Description

Product Description

 

Manufacturer HangZhou CHINAMFG Precision Machinery Co., Ltd.
Item Name CNC part for production line
Machining Equipment CNC Machining Center, CNC Lathes, Grinding Machines, Milling Machines, Lathes, Wire-cuts machines, Laser Cuts machines, CNC Shearing Machines, CNC Bending Machines, etc.
Processing Lathing, Turning, Milling, Drilling, Grinding,Wire EDM, Welding, Casting, Forging, Assembling, etc
Tolerance +/-0.005mm
Material  1). Aluminum: AL 6061-T6, 6063, 7075-T etc
2). Stainless steel: 303,304,316L, 17-4(SUS630) etc
3). Steel: 4140, Q235, Q345B,20#,45# etc.
4). Titanium: TA1,TA2/GR2, TA4/GR5, TC4, TC18 etc
5). Brass: C36000 (HPb62), C37700 (HPb59), C26800 (H68), C22000(H90) etc
6). Copper, bronze, Magnesium alloy, Delrin, POM,Plastic, Acrylic,ABS,PVC, Nylon,PC,Resin,etc.
7).If you require any other materials, please contact us to discuss
Surface Treatment Blacking, Polishing, Anodizing, Chrome plating, Zinc plating, Nickel plating, Chrome plating, Ion nitriding, Titanium nitriding, Thermal treatment, Electroplating, Oxidation,etc.
Product’s Design Customized as customers’drawings and samples.
Inspection tooling tool microscope, digimatic micrometer, inside micrometer, dialgage, electronic digital display caliper, automatic height gauge, precision level 2 detector, 00 levels of marble platform, ring gauge, etc.
QC System 100% inspection according to the MIL-STD-105E, ANSI ASQC Z1.4, ABC-STD-105, BS6001, ISO 2859, DIN 40080 before shipment.
Application Metal Recycling Machine, Metal Cutting Machine, Metal Straightening Machinery, Metal Spinning Machinery, Metal Processing Machinery Parts, Metal forging Machinery, Metal Engraving Machinery, Metal Drawing Machinery, Metal Coating Machinery, Metal Casting Machinery, Automation Equipment
Quality Certificate ISO9001:2008 Certified
Cooperative partners BOSCH, SCHAEFFLER, COMAU, ruhlamat, SCHOTT, etc.
Terms of payment T/T, L/C, Western Union,Paypal
MOQ 1-10pcs just for samples
Customer Example  Schaeffler (China) Co., Ltd.
Bosch Automotive Products(HangZhou) Co., Ltd.
Comau (HangZhou) Automation Co., Ltd.
etc.

Package:

FAQ:
1.How long and how can I get quotation from your company?
We will reply you in 2 hours if getting detailed information during working days.
In order to quote you as soon as possible, please provide us the following information together with your inquiry.
1). Detailed drawings (CAD/PDF/DWG/IGS/STEP/JPG)
2). Materials required
3). Surface treatment
4). Quantity (per order/per month/annual)
5). Any special demands or requirements, such as packing, labels,delivery,etc.
2.Can I get samples for testing?
We can offer free samples for small parts, but for big and high-value products, samples will be charged.
3.How about the payment terms?
For new customers, we prefer to use T/T in advance. We can accept L/C, D/P for old customers.
4.If I need urgent delivery, can you help?
Of course! Customer first is our company philosophy. You need to tell us the delivery time when placing the order, and we will do our best to adjust the production schedule.
5.How about the transportation?
You can choose any mode of transportation you need, sea delivery, air delivery or express delivery.
6.How about the quality guarantee?
We will make 100% inspection before packing and delivery and make sure the products 100% meet your requirements . If there is any problems during using, please tell us anytime, we will reply you in time
7.Can we CHINAMFG NDA?
Sure. We never divulge any customer’s information to anyone else.

 

Application: Fastener, Auto and Motorcycle Accessory, Hardware Tool, Machinery Accessory
Standard: GB, EN, API650, China GB Code, JIS Code, TEMA, ASME
Surface Treatment: Polishing
Production Type: Batch Production
Machining Method: CNC Milling
Material: Nylon, Steel, Plastic, Brass, Alloy, Copper, Aluminum, Iron
Samples:
US$ 100/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

plastic gear rack

Can rack and pinion mechanisms be customized for specific machinery and equipment?

Yes, rack and pinion mechanisms can be customized to suit specific machinery and equipment requirements. Here’s a detailed explanation of how rack and pinion systems can be customized:

  • Size and Dimensions: Rack and pinion systems can be customized in terms of their size and dimensions to fit the available space and integration requirements of the machinery or equipment. The length, width, and height of the rack can be adjusted, and the pinion gear size can be modified to ensure proper fit and compatibility.
  • Materials: The choice of materials for the rack and pinion components can be customized based on factors such as load capacity, environmental conditions, and specific application requirements. Different materials, such as steel, stainless steel, aluminum, or various alloys, can be selected to optimize strength, durability, corrosion resistance, and other desired properties.
  • Teeth Profile: The tooth profile of the rack and pinion gears can be customized to meet specific application needs. Different tooth profiles, such as straight, helical, or even custom-designed profiles, can be utilized to enhance load distribution, reduce noise, increase contact area, or improve efficiency based on the unique requirements of the machinery or equipment.
  • Precision and Tolerance: The precision and tolerance levels of rack and pinion systems can be customized to achieve the desired level of accuracy and motion control. Tighter tolerances can be specified to enhance positioning and repeatability, while looser tolerances may be suitable for applications that prioritize cost-effectiveness over extreme precision.
  • Mounting Options: Rack and pinion systems can be customized to offer various mounting options to facilitate integration with specific machinery or equipment. Mounting holes, brackets, or specific attachment mechanisms can be incorporated into the design to ensure proper alignment, stability, and ease of installation.
  • Accessories and Features: Customized rack and pinion systems can include additional accessories or features to enhance functionality and application-specific requirements. This can include the incorporation of sensors, limit switches, lubrication systems, protective covers, or any other components that are necessary for the proper operation and maintenance of the machinery or equipment.
  • Integration with Control Systems: Rack and pinion systems can be customized to integrate seamlessly with the control systems of the machinery or equipment. This allows for synchronization, feedback control, and coordination with other system components, enabling precise motion control and automation in line with specific application needs.

By considering factors such as size, dimensions, materials, tooth profile, precision, mounting options, accessories, and integration with control systems, rack and pinion mechanisms can be effectively customized to meet the unique requirements of different machinery and equipment. Customization ensures optimal performance, reliability, and compatibility, allowing rack and pinion systems to be tailored for specific applications across various industries.

plastic gear rack

Can rack and pinion systems be used in the automotive industry, and if so, where?

Yes, rack and pinion systems are widely used in the automotive industry for various applications that require precise motion control. Here’s a detailed explanation of how rack and pinion systems are employed in the automotive industry:

Rack and pinion systems offer several advantages that make them suitable for automotive applications:

  • Steering Systems: One of the primary applications of rack and pinion systems in the automotive industry is in steering systems. Rack and pinion steering systems provide a direct and efficient method for converting rotational motion into linear motion, allowing the driver to control the direction of the vehicle. In this setup, the pinion is connected to the steering shaft, while the rack is attached to the front wheels. As the driver turns the steering wheel, the pinion rotates, causing the rack to move laterally and steer the wheels. Rack and pinion steering systems are commonly used in passenger cars, light trucks, and SUVs due to their compact design, precise control, and responsive handling characteristics.
  • Power Steering: Rack and pinion systems are also utilized in power steering systems to enhance the ease of steering for the driver. In power steering setups, hydraulic or electric assist mechanisms are incorporated into the rack and pinion system to reduce the effort required to turn the steering wheel. These mechanisms provide additional force or torque to assist the driver, making steering more comfortable and responsive. Power steering systems based on rack and pinion mechanisms are prevalent in modern vehicles, offering improved maneuverability and control.
  • Transmission Shifters: Rack and pinion systems can be employed in transmission shifters to facilitate gear shifting in manual or automated manual transmissions. The rack and pinion mechanism translates the linear movement of the gear shifter lever into rotational movement to engage different gears. This allows the driver to select the desired gear position for efficient power delivery and vehicle performance. Rack and pinion transmission shifters offer precise and reliable gear selection, contributing to smooth shifting and improved drivability.
  • Convertible Top Mechanisms: In convertible vehicles, rack and pinion systems can be utilized in the mechanisms responsible for raising or lowering the convertible top. The rack is typically integrated into the folding framework, while the pinion is driven by an electric motor or hydraulic actuator. By rotating the pinion, the rack moves linearly, causing the convertible top to be raised or lowered. Rack and pinion convertible top mechanisms provide controlled and synchronized movement, allowing for convenient and efficient operation of the convertible roof.
  • Other Applications: Rack and pinion systems find additional applications in the automotive industry, such as throttle control mechanisms, suspension systems, seat adjustments, and sunroof mechanisms. These systems utilize rack and pinion mechanisms to achieve precise and reliable control over various functions in the vehicle, enhancing comfort, convenience, and overall performance.

In summary, rack and pinion systems are extensively used in the automotive industry for steering systems, power steering, transmission shifters, convertible top mechanisms, and various other applications. Their ability to provide precise motion control, compact design, responsiveness, and reliability makes them a preferred choice in automotive engineering, contributing to improved safety, comfort, and driving experience.

plastic gear rack

In which industries are rack and pinion systems commonly used?

Rack and pinion systems are widely used in numerous industries due to their versatility, efficiency, and precise motion control. Here’s a detailed explanation of the industries where rack and pinion systems are commonly employed:

  • Automotive Industry: Rack and pinion systems have extensive use in the automotive industry, particularly in steering mechanisms. They are commonly found in passenger cars, trucks, and other vehicles where they enable smooth and responsive steering control.
  • Robotics and Automation: Rack and pinion systems play a vital role in robotics and automation. They are utilized in various robotic applications, including robotic arms, gantry systems, pick-and-place robots, and CNC machines. Rack and pinion systems provide accurate and controlled linear motion for precise positioning and manipulation in these industries.
  • Industrial Machinery: Rack and pinion systems are commonly employed in industrial machinery and equipment. They are used in applications such as cutting machines, printing presses, packaging equipment, material handling systems, and more. The precise and efficient linear motion provided by rack and pinion systems enhances the performance and productivity of industrial machinery.
  • Construction Industry: Rack and pinion systems are utilized in the construction industry for various applications. They are commonly found in construction equipment such as cranes, lifts, and scaffolding systems, where they enable controlled vertical movement and positioning.
  • Medical Equipment: Rack and pinion systems are used in medical equipment for tasks that require precise linear motion control. They can be found in equipment such as medical imaging devices, surgical robots, patient positioning systems, and laboratory automation equipment.
  • Aerospace and Defense: Rack and pinion systems are employed in the aerospace and defense industries for various applications. They are used in aircraft control mechanisms, satellite systems, missile guidance systems, and other aerospace and defense equipment that require accurate and reliable linear motion control.
  • Entertainment Industry: Rack and pinion systems find applications in the entertainment industry, particularly in stage and theater setups. They are used for moving stage elements, lighting fixtures, and other equipment to create dynamic and precise movements during performances.
  • Other Industries: Rack and pinion systems are also utilized in other industries, including agriculture, energy, manufacturing, and more. They find applications in equipment such as agricultural machinery, solar tracking systems, industrial automation, and specialized machinery.

Rack and pinion systems offer a versatile and efficient solution for converting rotational motion into linear motion, making them valuable in a wide range of industries that require precise motion control, reliability, and compact design.

China Standard Custom Medical Equipment High Precision Rack and Pinion for CNC Parts spiral bevel gearChina Standard Custom Medical Equipment High Precision Rack and Pinion for CNC Parts spiral bevel gear
editor by CX 2023-11-10